COAL
IN its most general sense the term coal includes all varieties of carbonaceous minerals used as fuel, but it is now usual in England to restrict it to the particular varieties of such minerals occurring in the older Carboniferous formations. On the continent of Europe it is customary to consider coal as divisible into two great classes, depending upon differences of colour, namely, brown coal, corre spending to the term “lignite” used in England and France, and black or stone coal, which is equivalent to coal as understood in England. Stone coal is also a local English term, but with a signification restricted to the substance known by mineralogists as anthracite. In old English writings the terms pit-coal and sea-coal are commonly used. These have reference to the mode in which the mineral is obtained, and the manner in which it is transported tò market.
The root koi is common to all the Teutonic nations, while in French and other Romance languages derivatives of the Latin carbo are used, e.g., charbon de terre. In France and Belgium, however, a peculiar word, houille, is generally used to signify mineral coal. This word is supposed to be derived from the Walloon hoie, corresponding to the mediaeval Latin hullae. Littré suggests that it may be related to the Gothic haurja, coal. Anthracite is from the Greek avθρaξ, and the term lithanthrax, stone coal, still survives, with the same meaning in the Italian litantrace....
It must be borne in mind that the signification now attached to the word coal is different from that which formerly obtained when wood was the only fuel in general use. Coal then meant the carbonaceous residue obtained in the destructive distillation of wood, or what is known as charcoal, and the name collier was applied indifferently to both coal-miners and charcoal-burners.
The spelling “cole” was generally used up to the middle of the 17th century, when it was gradually superseded by the modern form, “coal.” . The plural, coals, seems to have been used from a very early period to signify the broken fragments of the mineral as prepared for use.
Coal is an amorphous substance of variable composition, and therefore cannot be as strictly defined as a crystallized or definite mineral can. It varies in colour from a light brown in the newest lignites to a pure black, often with a bluish or yellowish tint in the more compact anthracite of the older formations. It is opaque, except in exceedingly thin slices, such as made for microscopic investigation, which are imperfectly transparent, and of a dark brown colour by transmitted light. The streak is black in anthracite, but more or less brown in the softer varieties. The maximum hardness is from 2 - 5 to 3 in anthracite and hard bituminous coals, but considerably less in lignites, which are nearly as soft as rotten wood. A greater hardness is due to the presence of earthy impurities. The densest anthracite is often of a semi-metallic lustre, resembling somewhat that of graphite. Bright, glance, or pitch coal is another brilliant variety, brittle, and breaking into regular fragments of a black colour and pitchy lustre. Lignite and cannel are usually dull and earthy, and of an irregular fracture, the latter being much tougher than the black coal. Some lignites are, however, quite as brilliant as anthracite; cannel and jet may be turned in the lathe, and are susceptible of taking a brilliant polish. The specific gravity is highest in anthracite and lowest in lignite, bituminous coals giving intermediate values (see Table I.) As a rule the density increases with the amount of carbon, but in some instances a very high specific gravity is due to intermixed earthy matters, which may be separated by mechanical treatment.
Coal is perfectly amorphous, the nearest approach to any thing like crystalline structure being a compound fibrous grouping resembling that of gypsum or arragonite, which occurs in some of the steam coals of S. Wales, and is locally known as “cone in cone,” but no definite form or arrangement can be made out of the fibres. The impressions of leaves, woody fibre, and other vegetable remains are to be considered as pseudomorphs in coaly matter of the original plant structures, and do not actually represent the structure of the coal itself. There is generally a tendency in coals towards cleaving into cubical or prismatic blocks, but sometimes the cohesion between the particles is so feeble that the mass breaks up into dust when struck. These peculiarities of structure may vary very considerably within small areas; and the position of the divisional planes or cleats with reference to the mass, and the proportion of small coal or slack to the larger fragments when the coal is brokfen up by cutting-tools, are points of great importance in the working of coal on a large scale.
The divisional planes often contain small films of other minerals, the commonest being calcite, gypsum, and iron pyrites, but in some cases zeolitic minerals and galena have been observed. Salt, in the form of brine, is sometimes present in coal. Some years ago a weak brine occurring in this way was utilized at a bathing establishment at Ashby-de-la-Zouche. Hydrocarbons, such as petroleum, bitumen, paraffin, <fcc., are also found occasionally in coal, but more generally in the associated sandstones and limestones of the Carboniferous formation. Gases, consisting principally of light carburetted hydrogen or marsh gas, are often present in considerable quantity in coal, in a dissolved or occluded state, and the evolution of these upon exposure to the air, especially when a sudden diminution of atmospheric pressure takes place, constitutes one of the most formidable dangers that the coal miner has to encounter.
The classification of the different kinds of coal may be considered from various points of view, such as their chemical composition, their behaviour when subjected to heat or when burnt, and their geological position and origin. They all contain carbon, hydrogen, oxygen, and nitrogen, forming the carbonaceous or combustible portion, and some quantity of mineral matter, which remains after combustion as a residue or “ash.” As the amount of ash varies very considerably in different coals, and stands in no relation to the proportion of the other constituents, it is necessary in forming a chemical classification to compute the results of analysis after deduction of the ash and hygroscopic water. Examples of analyses treated in this manner are furnished in the last column of Table I., from which it will be seen that the nearest approach to pure carbon is furnished by anthracite, which contains above 90 per cent. This class of coal burns with a very small amount of flame, producing intense local heat and no smoke. It is especially used for drying hops and malt, and in air or blast furnaces where a high temperature is required, but is not suited for reverberatory furnaces. The American anthracite is largely used in iron smelting, as is also that of South Wales, but to a less extent, the latter having the disadvantageous property of decrepitating when first heated.
The most important class of coals is that generally known as bituminous, from their property of softening or undergoing an apparent fusion when heated to a temperature far below that at which actual combustion takes place. This term is founded on a misapprehension of the nature of the occurrence, since, although the softening takes place at a low temperature, still it marks the point at which destructive distillation commences, and hydrocarbons both of a solid and gaseous character are formed. That nothing analagous to bitumen exists in coals is proved by the fact that the ordinary solvents for bituminous substances, such as bisulphide of carbon and benzole, have no effect upon them, as would be the case if they contained bitumen soluble in these re-agents. The term is, however, a convenient one, and one whose use is almost a necessity, from its having an almost universal currency among coal miners. The proportion of carbon in bituminous coals may vary from 80 to 90 per cent.—the amount being highest as they approach the character of anthracite, and least in those which are nearest to lignites. The amount of hydrogen is from 4¾ to 6 per cent., while the oxygen may vary within much wider limits, or from about 3 to 14 per cent. These variations in composition are attended with corresponding differences in qualities, which are distinguished by special names. Thus the semi-anthracitic coals of South Wales are known as “dry” or “steam coals,” being especially valuable for use in marine steam-boilers, as they burn more readily than anthracite and with a larger amount of flame, while giving out a great amount of heat, and practically without producing smoke. Coals richer in hydrogen, on the other hand, are more useful for burning in open fires—smiths’ forges and furnaces— where a long flame is required.
The excess of hydrogen in a coal, above the amount necessary to combine with its oxygen to form water, is known as “disposable” hydrogen, and is a measure of the Table I.—Elementary Composition of Coal (the figures denote the amounts per cent). [table]
fitness of the coal for use in gas-making. This excess is greatest in what we know as cannel coal, the Lancashire kennel or candle coal, so named from the bright light it gives out when burning. This, although of very small value as fuel, commands a specially high price for gasmaking. Cannel is more compact and duller than ordinary coal, and can be wrought in the lathe and polished. These properties are most highly developed in the substance known as jet, which is a variety of cannel found in the lower oolitic strata of Yorkshire, and is almost entirely used for ornamental purposes, the whole quantity produced near Whitby, together with a further supply from Spain, being manufactured into articles of jewellery at that town.
When coal is heated to redness out of contact with the air, the more volatile constituents, water, hydrogen, oxygen, and nitrogen are expelled, a portion of the carbon being also volatilized in the form of hydrocarbons and carbonic oxide,—the greater part, however, remaining behind, together with all the mineral matter or ash, in the form of coke, or, as it is also called, “fixed carbon.” The proportion of this residue is greatest in the more anthracitic or drier coals, but a more valuable product is yielded by those richer in hydrogen. Very important distinctions—those of caking or non-caking—are founded on the behaviour of coals when subjected to the process of coking. The former class undergo an incipient fusion or softening when heated, so that the fragments coalesce and yield a compact coke, while the latter (also called free-burning) preserve their form, producing a coke which is only serviceable when made from large pieces of coal, the smaller pieces being incoherent and of no value. The reason of this difference is not clearly made out, as non-caking coals are often of very similar ultimate chemical composition as those in which the caking property is very highly developed. As matter of experience, it is found that caking coals lose that property when exposed to the action of the air for a lengthened period, or by heating to about 300 C., and that the dust or slack of non-caking coal may, in some instances, be converted into a coherent cake by exposing it suddenly to a very high temperature.
Lignite or brown coal includes all varieties which are intermediate in properties between w ood and coals of the older formations. A coal of this kind is generally to be distinguished by its brown colour, either in mass or in the blacker varieties in the streak. The proportion of carbon is comparatively low, usually not exceeding 70 per cent., while the oxygen and hygroscopic water are much higher than in true coals. The property of caking or yielding a coherent cake is usually absent, and the ash is often very high. The specific gravity is low when not brought up by an excessive amount of earthy matter. Sometimes it is almost pasty, and crumbles to powder when dried, so as to be susceptible of use as a pigment, forming the colour known as Cologne earth, which resembles umber or sepia.
In Nassau and Bavaria woody structure is very common, and it is from this circumstance that the term lignite is derived. The best varieties are black and pitchy in lustre, or even bright and scarcely to be distinguished from true coals. These kinds are most common in Eastern Europe. Lignites, as a rule, are generally found in strata of a newer geological age, but there are many instances of perfect coals being found in such strata.
By the term “ash” is understood the mineral matter remaining unconsumed after the complete combustion of the carbonaceous portion of a coah This represents part of the mineral matter present in the plants from which the coal was originally formed, with such further addition by infiltration and mechanical admixture as may have arisen during consolidation and subsequent changes. The composition of the ashes of different coals is subject to considerable variation, as will be seen by the following list of analyses :—
Table II.—Composition of the Ashes of Coals. [table]
The composition of the ash of true coal approximates to that of a fire-clay, allowance being made for lime, which may be present either as carbonate or sulphate, and for sulphuric acid. The latter is derived mainly from iron pyrites, which yields sulphate by combustion. An indication of the character of the ash of a coal is afforded by its colour, white ash coals being generally freer from sulphur than those containing iron pyrites, which yield a red ash. There are, however, several striking exceptions, as for instance in the anthracite from Peru, given in Table I., which contains more than 10 per cent, of sulphur, and yields but a very small percentage of a white ash. In this coal, as well as in the lignite of Tasmania, known as white coal or Tasmanite, the sulphur occurs in organic combination, but is so firmly held that it can only be very partially expelled, even by exposure to a very high and continued heating out of contact with the air. An anthracite occurring in connection with the old volcanic rocks of Arthur’s Seat, Edinburgh, which contains a large amount of sulphur in proportion to the ash, has been found to behave in a similar manner. Under ordinary conditions, from ¾ to ¾ of the whole amount of sulphur in a coal is volatilized during combustion, the remaining I to ¾ being found in the ash.
The amount of water present in freshly raised coals varies very considerably. It is generally largest in lignites, which may sometimes contain 30 per cent, or even more, while in the coals of the coal measures it does not usually exceed from 5 to 10 per cent. The loss of weight by exposure to the atmosphere from drying may be from ¾ to ¾ of the total amount of water contained.
Coal is undoubtedly the result of the transformation of vegetable matter, mainly woody fibre, by the partial elimination of oxygen and hydrogen giving rise to a substance richer in carbon than the original wood,—the mineral matter being modified simultaneously by the almost entire removal of the alkalies and lime, and the addition of materials analagous in composition to clay, as will be seen by comparing the analyses in Table IL The following table, given by Percy, show's the relative pro portions of the different components of mineral fuels.
Table III.—Composition of Fuels (assuming Carbon — 100). [table]
Mohr has computed that the transformation of wood into coal is attended with a loss of about 75 per cent, in weight; and, having regard to the difference in density of the two substances, the volume of the coal can only be from - r ⅛- to ⅜ of the woody fibre from which it is derived.
The nature of the change is essentially a slow oxidation under water or any covering sufficient to protect the dead wood from the direct action of atmospheric air, as -in the latter case the vegetable mould or humus w ould be produced. The products of such decomposition vary with the length of time and the nature of the plants acted on, and in the case of anthracite the change is so great that no portion of the original plant structure can be recognized, at the same time the density and conductivity for heat and electricity are increased. This, however, is a case of metamorphosis analogous to the transformation of sedimentary into crystalline rocks, the extreme term of such metamorphosis being the production of graphite or plumbago. Daubrée has shown that wood may be converted into anthracite by exposure to the action of superheated water at a temperature of 400° C.
The plants concerned in the production of coal vary very considerably in different geological periods. In the coal measures proper, acrogens, ferns, equisetums, and similar allied forms are most abundant. It is stated by some observers that entire beds of coal are sometimes made up of the spores of ferns. This, however, appears to depend upon the inspection of microscopic sections, and may not be capable of rigorous quantitative demonstration. In the coals of newer date exogenous wood and leaves are more common than in those of the coal measures; the former also contain resins, sometimes in considerable quantity.
The number of species of land plants in the British sedimentary formations, which may be taken as a measure of the comparative prevalence of coal in the different series, is as follows :— [table]
The most generally received opinion is that much if not all coal results from the transformation of plants upon the site of their growth. The principal evidence in favour of such a supposition is afforded by the common occurrence of a bed of clay, the so-called “under-clay,” containing the roots of plants, representing the old soil, immediately below every coal seam—a fact that was first pointed out by the late Sir W. E. Logan in South Wales. In Yorkshire the same thing is observed in the siliceous rock called ganister occurring in similar positions, showing that the coal plants grew there upon sandy soils.
The action of water in bringing down drift wood may have also contributed some material, but much less than the local growth. This may probably have been concerned in the production of the very thick masses of coal of small extent found in some coal-fields in Southern Europe.
Another theory, that proposed by Dr Mohr, deserves notice, namely, that coal may be of marine origin, and derived from the carbonization of sea weeds, such as the great kelp plant of the Pacific Ocean. This has been very ingeniously elaborated by the author, and much apparently good evidence adduced in support (see his Geschichte der Erde, Bonn, 1875). But the positive evidence afforded by roots found in the under clays is sufficient to render such an hypothesis unnecessary in the majority of instances.
It must be remembered, however, that, although cellulose or wood fibre is most probably the chief material concerned in the production of coal, this substance is readily convertible into dextrine by the action of protein or analogous fermentescible matters containing nitrogen, a change that is attended with the loss of structure, the fibre being converted into a gummy mass. Some forms of cellulose, such as that in the lichens known as Iceland moss, are soluble in water, and are without fibre. The preservation of recognizable woody tissue therefore in coals can only be regarded as accidental, and any argument founded upon the relative quantity of the recognizable vegetable structures in microscopic sections is likely to be unsound, unless the relative durability of the different portions of the plants be taken into account. Thus the bark of trees is, as a rule, less perishable than the solid wood, while tissues impregnated with resinous matters are almost indestructible by atmospheric agency. Instances of this are afforded by the fossil trees found in the coal measures, which are often entirely converted into siliceous masses, the bulk of the wood having decayed and been replaced by silica, while the bark is represented by an external layer of bright coal. Fossil resins, such as amber, are of common occurrence in coals, especially those of secondary or tertiary age.
In an investigation of the coking properties of the Saarbrücken coals by Schondorff, it was found that they could be separated into three different materials, which he distinguished as glance or bright coal, dull or striped coal, and fibrous coal. The last, which is known in England as “mother of coal,” resembles a soft, dull, black charcoal, containing abundant traces of vegetable fibre, and yielding a high proportion of non-coherent coke, behaving, in fact, like charcoal. The bright or glance coal is without any apparent structure, cleaving into...
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COAL-MINING.
The opening and laying out, or, as it is generally called, “winning,” of new collieries is rarely undertaken without a preliminary examination of the character of the strata by means of borings, either for the purpose of determining the number and nature of the coal-seams in new ground, or the position of the particular seam or seams which it is proposed to work in extensions of known coal-fields....
The principle of proving a mineral field by boring is illustrated by figure 3, which represents a line direct from the dip to the rise of the field, the inclination of the strata being one in eight. No. 1 bore is commenced at the dip, and reaches a seam of coal A, at 40 fathoms; at this depth it is considered proper to remove nearer to the outcrop, so that lower strata may be bored into at a less depth, and a second bore is commenced. To find the position of No. 2, so as to form a continuous section, it is necessary to reckon the inclination of the strata, which is 1 in 8: and as bore No. 1 was 40 fathoms in depth, we multiply the depth by the rate of inclination, 40 × 8 = 320 fathoms, which gives the point at which the coal seam A should reach the surface. But there is generally a certain depth of alluvial cover which requires to be deducted, and which we call 3 fathoms, then (40 - 3 = 37) × 8 = 296 fathoms ; or say 286 fathoms is the distance that the second bore should be placed to the rise of the first, so as to have for certain the seam of coal A in clear connection with the seam of coal B. In bore No. 3, where the seam B, according to the same system of arrangement, should have been found at or near the surface, another seam C is proved at a considerable depth, differing in character and thickness from either of the preceding. This derangement being carefully noted, another bore to the outcrop on the same principle is put down for the purpose of proving the seam C; the nature of the strata at first is found to agree with the latter part of that bored through in No. 3, but immediately on crossing the dislocation seen in the figure it is changed, and the deeper seam D is found.
The evidence therefore of these bores (3 and 4) indicates some material derangement, which is then proved by other bores, either towards the dip or the outcrop, according to the judgment of the borer, so as to ascertain the best position for sinking pits.
The methods of boring are similar to those adopted for deep wells, or in other departments of mining. For shallow bores, the boring is generally with wrought iron rods screwed together in lengths, armed with a cutting chisel, and working by percussion, the tool being lifted by hand and allowed to fall with its full weight upon the rock. The pounded material is removed at intervals, by substituting a shell pump or tube with valves at the bottom, whose action is similar to that of the foot valves of an ordinary lifting pump. The sludge brought to the surface indicates the nature of the ground passed through. In very deep borings, however, the use of rigid rods and fixed tools is found to present two serious evils, namely, the excessive weight on the tool caused by the increased length of the rods, and the great length of time required to withdraw the tool and remove the detritus. The first of these difficulties has been overcome by the use of the free falling cutters, where the tool, instead of being attached rigidly to the rod, moves in a guide-block in such a manner as to be lifted with the rods, falling freely when the top of the stroke is reached. The rods, when lowered, pick up the tool at the bottom of the hole in readiness for the next lift. By this means the momentum of the tool is kept constant whatever may be the weight of rods employed.
The use of a wire rope winding on a drum, instead of rods for suspending the boring tool, allows the latter to be withdrawn and replaced with much greater rapidity than can be done with rods. This method has been very successfully adopted by Messrs Mather & Platt of Salford. But perhaps the best methods of expeditious boring are those (Fauvelle’s) whereby the detritus is removed as it forms by continuously flushing out the hole with water, hollow rods being used down which the water flows while it rises through the annular space between the rod and the lining tube of the bore hole. This has the advantage of giving a clear surface for the tool to cut on, instead of its having to work through its own sludge, as is the case when the shell pump is only used at intervals. Of late years the value of boring for exploratory purposes has been much increased by the adoption of tubular or crown borers, which cut out an annular groove, leaving a core of unbroken rock in the centre, which is then brought out by a grapnel in a solid piece. One of. the most successful of these methods is that due to Leschot of Geneva, where a rotating cutter, armed with amorphous black diamond, the hardest known substance, is used, the detritus being continuously removed by water on Fauvelle’s plan. The machinery adopted for this purpose, as modified by Messrs Beaumont & Appleby, has been employed with great success to bore holes exceeding 2000 feet in depth.
The working of coal may be conducted either by means of levels or galleries driven from the outcrop in a valley, or by shafts or pits sunk from the surface. In the early days of coal mining, open working, or quarrying from the outcrop of the seams, was practised to a considerable extent; but there are now few if any places in England where this can be done. In 1873 there could be seen, in the thick coal seams of Bengal, near Raniganj, a seam about 50 feet thick laid bare, over an area of several acres, by stripping off a superficial covering varying from 10 to 30 feet, in order to remove the whole of the coal without loss by pillars. Such a case, however, is quite exceptional. The operations by which the coal is reached and laid out for removal are known as “winning,” the actual working or extraction of the coal being termed “getting.” In the accompanying figure, No. 4, A B is a cross cut-level, by which the seams of coal 1 and 2 are won, and C D a vertical shaft by which the seams 1, 2, and 3 are won. When the field is won by the former method, the coal lying above the level is said to be “level-free.” The mode of winning by level is of less general application than that by shafts° as the capacity for production is less, owing to the smaller size of roadways by which the coal must be brought to the surface, levels of large section being expensive and difficult to keep open when the mine has been for some time at work. Shafts, on the other hand, may be made of almost any capacity, owing to the high speed in drawing which is attainable with proper mechanism, and allow of the use of more perfect arrangements at the surface than can usually bo adopted at the mouth of a level on a hill side. A more cogent reason, however, is to be found in the fact that the principal coal-fields are in flat countries, and where the coal can only be reached by vertical sinking.
The methods adopted in driving levels for collieries are generally similar to those adopted in other mines. The ground is secured by timbering, or more usually by arching in masonry or brick-work. Levels like that in fig. 4, which are driven across the stratification, or generally anywhere not in coal, are known as “stone drifts.” The sinking of colliery shafts, however, differs considerably from that of other mines, owing to their generally large size, and the difficulties that are often encountered from water during the sinking. The actual coal measure strata, consisting mainly of shales and clays, are generally imperγious to water, but when strata of a permeable character are sunk through, such as the magnesian limestone of the north of England, the Permian sandstones of the central countries, or the chalk and greensand in the north of France and Westphalia, special methods are required in order to pass the waterbearing beds, and to protect the shaft and workings from the influx of water subsequently. Of these methods one of the chief is the plan of tubbing, or lining the excavation with an impermeable casing of wood or iron, generally the latter, which is built up in segments forming rings, that are piled upon each other throughout the whole depth of the water-bearing strata. This method necessitates the use of very considerable pumping power during the sinking, as the water has to be kept down in order to allow the sinkers to reach a water-tight stratum upon which the foundation of the tubbing can be placed. This consists in a heavy cast-iron ring, known as a wedging crib, or curb, also fitted together in segments, which is lodged in a square-edged groove cut for its reception, tightly caulked with moss, and wedged into position. Upon this the tubbing is built up in segments, usually from 10 to 12 being required for the entire cir cumference, the edges being made perfectly true. The thickness varies according to the pressure expected, but may be taken at from ¾ to 1∣ inches. The inner face is smooth, but the back is strengthened with angle brackets at the corners. A small hole is left in the centre of each segment, which is kept open during the fitting to prevent undue pressure upon any one, but is stopped as soon as the circle is completed. In the north of France and Belgium wooden tubbings, built of polygonal rings, were at one time in general use. The polygons adopted were of 20 or more sides approximating to a circular form.
The second principal method of sinking through waterbearing ground is that which was first adopted by Μ.
Triger, in France, and has also been used by civil engineers in putting down deep foundations for bridge piers, namely, by compressed air. The shaft is lined with a cylinder of "wrought iron, within which a tubular chamber, provided with doors above and below, known as an air-lock, is fitted by a telescopic joint, which is tightly packed so as to close the top of the shaft air-tight. Air is then forced into the inclosed space by means of a compressing engine, until the pressure is sufficient to oppose the flow of water into the excavation, and to drive out any that may collect i n the bottom of the shaft through a pipe which is carried through the air-sluice to the surface. The miners work in the bottom in the same manner as divers in an - ordinary diving-bell. Access to the surface is obtained through the double doors of the air sluice, the pressure being reduced to that of the external atmosphere when it is desired to open the upper door, and increased to that of the working space below when it is intended to communicate with the sinkers, or to raise the stuff broken in the bottom. This method has been adopted in various sinkings on the Continent. At Bracquenie, near Mons, the miners worked in an atmosphere up to 45 ft pressure on the square inch, without experiencing any great difficulty, but they were found to be more susceptible to pulmonary disorder upon changes of weather than those who worked under the ordinary conditions of pressure.
The third method of sinking through water-bearing strata is that of boring, adopted by Messrs Kind & Chaudron in Belgium and Germany. For this purpose a horizontal bar armed with vertical cutting chisels is used, which cuts out the whole section of the shaft simultaneously. In the first instance, a smaller cutting frame is used, boring a hole from 3 to 5 feet in diameter, which is kept some 50 or 60 feet in advance, so as to receive the detritus, which is removed by a shell pump of large size. The large trepan or cutter weighs about 16 tons, and cuts a hole of from 9 to 15 feet in diameter. The water-tight lining may be either a wrought iron tube, which is. pressed down by jack screws as the bore hole advances, or cast-iron tubbing put together in short complete rings, in contradistinction to the old plan of building them up of segments. The tubbing, which is considerably let« in diameter than the bore hole, is suspended by rods from the surface until a bed suitable for a foundation is reached, upon which a sliding length of tube, known as the moss box, bearing a shoulder, which is filled with dried moss, is placed. The whole weight of the tubbing is made to bear on the moss, which squeezes outwards, forming a completely water-tight joint. The interval between the back of the tubbing and the sides of the bore hole is then filled up with concrete, which on setting fixes the tubbing firmly in position.
The introduction of these special methods has considerably simplified the problem of sinking through water-bearing strata. Some of the earlier sinkings of this kind, when pumps had to be depended on for keeping down the water, were conducted at great cost, as, for instance, at South Hetton, and more recently Ryhope, near Sunderland, through the magnesian limestone of Durham.
The size and form of colliery shafts varies in different districts, but the tendency is now generally to make them round, and from 12 to 15 feet in diameter. In the Midland counties, from 7 to 9 feet is a very common size, but larger dimensions are adopted where a large production is required. At Bagillt, on the Dee, a shaft of 22 feet in diameter was commenced a few years ago, but was reduced in diameter a short distance down. Since the accident at Hartley colliery, caused by the breaking of the pumping engine beam, which fell into the shaft and blocked it up, whereby the whole company of men in the mine were starved to death—it has been made compulsory upon mine owners to have two pits for each working, in place of the single one divided by walls or brattices which was formerly thought sufficient. The use of two independent connections—whether separate pits or sections of the same pit, between the surface and the workings—is necessary for the service of the ventilation,—fresh air from the surface being carried down one, known as the “downcast,” while the foul or return air of the mine rises through the other or “upcast” pit back to the surface. Where the mine is heavily watered, it is often necessary to establish a special engine pit, with pumps permanently fixed, or a division of one of the pits may be devoted to this purpose. The use of direct-acting high-pressure pumping engines placed at the bottom of the shaft has become common during the last ten years. They have the advantage of doing away with the heavy reciprocating rod from the engine at the surface, and may be worked either by steam pipes carried down the pit, or, what is now more common, by boilers underground, which supply also steam for the underground hauling engines. Where the water does not accumulate very rapidly'it is a very common practice to allow it to" collect in a pit or sump below the working bottom of the shaft, and to draw it off in a water tub or bucket by the main engine, when the latter is not employed in raising coal.
The laying out of a colliery, after the coal has been won, by sinkings or levels, may be accomplished in various ways, according to the nature of the coal, its thickness and dip, and the extent of ground to be worked. In the South Staffordshire and other Midland coal-fields, where only shallow pits are required, and the coals are thick, a pair of pits may be sunk for a very few acres, while in the North of England, on the other hand, where sinking is expensive, an area of some thousands of acres may be commanded from the same number of pits. In the latter case, which represents the most approved practice, the sinking is usually placed about the centre of the ground, so that the workings may radiate in every direction from the pit bottom, with the view of employing the greatest number of hands to advantage. Where a large area cannot be commanded, it is best to sink to the lowest point of the field for the convenience of drawing the coal and water which become level-free in regard to the pit. Where properties are much divided, it is always necessary to maintain a thick barrier of unwrought coal between the boundary of the mine and the neighbouring workings, especially if the latter are to the dip. If a prominent line of fault crosses the area, it may usually be a convenient division of the field into sections or districts. The first process in laying out the workings consists in driving a gallery on the level along the course of the coal seam, which is known as a “dip head level,” and a lower parallel one, in which the water collects, known as a “lodgment level.” Galleries driven at right angles to these are known as “dip” or “rise headings,” according to their position above or below the pit bottom. In Staffordshire the main levels are also known as “gate roads.” To secure the perpendicularity of the shaft, it is necessary to leave a large mass or pillar of the seam untouched around the pit bottom. This pillar is known in Scotland as the “pit bottom stoop.” The junction of the levels with the pit is known as the “pit eye;” it is usually of an enlarged section, and lined with masonry or brickwork, so as to afford room for handling the waggons or trams of coal brought from the working faces. In this portion of the pit are generally placed the furnaces for ventilation, and the boilers required for working steam-engines underground, as well as the stables and lamp cabin.
Figs. 5 and 6 represent the pit bottom arrangements at Cambois colliery in Northumberland, which are of an extremely commodious character. There are four large Cornish boilers, supplying steam to the engines drawing coals from the workings, as well as to a direct-acting pumping engine, the flame and smoke being discharged by drifts into the upcast pit. For the purpose of handling large pieces of machinery and boilers, the level at the bottom is increased to a chamber 18 feet high, and roofed with rolled iron girders of a double T section. To protect the fillers working at the bottom, strong diagonal guard timbers are placed at S in order to deflect any materials falling down the shaft, and prevent them falling into the workings. This is an unusually large example, but is taken from a pit in the highest state of development, and making a very large daily outturn.
The removal of the coal after the roads have been driven may be effected in many different ways, according to the custom of the district, These may, however all be considered as modifications of two systems viz., pillar work and long-wall work, In the former, which is also known as “port and stall” or “bord and pillar” in the north of England, “pillar and stall” in South Wales, and “stoop and room” in Scotland, the field is divided into strips by numerous openings driven parallel to the main rise headings, called “bords” or “bord gates,” which are again divided by cutting through them at intervals, so as to leave a series of pillars arranged chequer-wise over the entire area. These pillars are left for the support of the roof as the workings advance, so as to keep the mine open and free from waste. Fig. 1, Plate III. represents the oldest form of this class of working as practised in Scotland, from which it will be seen that if the size of the pillar is equal to the width of the stall or excavation, about ¾ of the whole seam will be removed, the remainder being left in the pillars. A portion of this may be got by the process known as robbing the pillars, but the coal so obtained...
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